Inputs

Calculation note

Use the result as a voltage-drop screen only. Fuse size, ampacity, battery safety, and equipment instructions still need separate review.

Method

Vdrop = 2 x K x I x L / A

Voltage drop percent = Vdrop / battery voltage x 100

Load-end voltage = battery voltage - Vdrop

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Formula variables

  • K is conductor material resistivity in ohm mm2/m.
  • I is DC current in amperes.
  • L is one-way cable length in metres.
  • A is conductor area in mm2.

Assumptions

  • Distance is one-way cable length; the formula uses the DC round-trip path.
  • The result uses conductor area and material resistivity for a preliminary voltage-drop estimate.
  • Low-voltage battery systems are sensitive to small voltage losses because the same volt drop is a larger percentage of nominal voltage.
  • This calculator does not choose fuse size, ampacity, short-circuit protection, battery disconnects, cable insulation, or battery safety approvals.

Examples

48 V battery cable. A 100 A, 1 m one-way copper 10 AWG cable on 48 V estimates about 0.656 V drop, or about 1.37 percent.

12 V sensitivity. The same 0.656 V drop is about 5.46 percent on a 12 V system, so low-voltage battery runs need shorter cable or larger conductors.